Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

FBPGRA4002 Mapping and Delivery Guide
Supervise testing processes for wheat and flour

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency FBPGRA4002 - Supervise testing processes for wheat and flour
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the skills and knowledge required to establish and supervise specific quality and testing processes for wheat and flour in a flour mill to ensure compliance with regulatory and commercial requirements.The unit applies to individuals who set tests to be undertaken, establish acceptable limits and maintain accuracy in the mill testing regime. The emphasis in this unit is on the grain and flour specific quality and testing processes used in flour milling.All work must be carried out to comply with workplace procedures, in accordance with State/Territory work health and safety, and food safety regulations, legislation and standards that apply to the workplace.No occupational licensing, legislative or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Identify specification for mill products and performance
  • Identify customer specification according to customer order
  • Review range and availability of suitable grain to meet performance requirements
  • Set target range for grain and flour tests to achieve customer specification, consistency and maximum yield
  • Identify mill critical control points according to operating procedures
  • Identify regulatory requirements relevant to mill and mill products including safe work practices, food safety and environmental requirements
       
Element: Establish sampling procedures and tests for grain
  • Determine tests and sampling procedures for received grain
  • Determine tests and sampling procedures for grists
  • Determine tests and sampling procedures for grain conditioning
       
Element: Establish sampling procedures and tests for flour
  • Determine flour tests to be undertaken at each reduction stage
  • Determine number of samples to be taken to ensure representative results are achieved
  • Determine reference tests required for milling
  • Establish procedures for storage and labelling of samples according to work health and safety and environmental requirements
       
Element: Establish statistical process control procedures for mill
  • Establish procedures for recording test results and monitoring period
  • Establish normal distribution standard deviation targets for each test
  • Monitor standard deviations for out of control results
  • Review results against reference tests
  • Determine root cause of out of control results
       
Element: Establish procedures for test equipment maintenance and accuracy
  • Establish maintenance schedules for test equipment in conjunction with suppliers and maintenance staff
  • Identify schedule and staff for calibration of test equipment
  • Ensure written procedures for each test identify actions to be followed in the event of actual or suspected equipment malfunction according to workplace practices
  • Arrange for testing of control samples at commencement of each shift or run
  • Record test results and establish monitoring procedures to identify operator or equipment test result variations not related to variation in wheat or flour
  • Arrange for operator training or equipment variation as appropriate according to workplace needs
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify customer specification according to customer order 
Review range and availability of suitable grain to meet performance requirements 
Set target range for grain and flour tests to achieve customer specification, consistency and maximum yield 
Identify mill critical control points according to operating procedures 
Identify regulatory requirements relevant to mill and mill products including safe work practices, food safety and environmental requirements 
Determine tests and sampling procedures for received grain 
Determine tests and sampling procedures for grists 
Determine tests and sampling procedures for grain conditioning 
Determine flour tests to be undertaken at each reduction stage 
Determine number of samples to be taken to ensure representative results are achieved 
Determine reference tests required for milling 
Establish procedures for storage and labelling of samples according to work health and safety and environmental requirements 
Establish procedures for recording test results and monitoring period 
Establish normal distribution standard deviation targets for each test 
Monitor standard deviations for out of control results 
Review results against reference tests 
Determine root cause of out of control results 
Establish maintenance schedules for test equipment in conjunction with suppliers and maintenance staff 
Identify schedule and staff for calibration of test equipment 
Ensure written procedures for each test identify actions to be followed in the event of actual or suspected equipment malfunction according to workplace practices 
Arrange for testing of control samples at commencement of each shift or run 
Record test results and establish monitoring procedures to identify operator or equipment test result variations not related to variation in wheat or flour 
Arrange for operator training or equipment variation as appropriate according to workplace needs 

Forms

Assessment Cover Sheet

FBPGRA4002 - Supervise testing processes for wheat and flour
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

FBPGRA4002 - Supervise testing processes for wheat and flour

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: